Twin-cylinder four-stroke air-cooled rebirth of a Ducati 500SL

Well, I have been disassembling my M1Rs for a few days now. I have most everything apart and in well-marked bags. After asking around on the Pantaheads list, my attempt to source new screws and bolts came to a (well-deserved) screeching halt. I had a lot to learn about the strengths of certain alloys, the proper type of metal and coating to use for each location, and the ugly reality faced when finding the perfect screw and learning you can only buy 100 and not just the 1 you need.

So, as of now… I am reading. I have a lot of reading to do.






This is a partial list of hardware that I replaced on my Marzocchi M1R forks. Eventually, I will organize this to include both low-cost and fancier metal and coating options. Izaac (from Pantaheads) just turned me on to yellow zinc screws. Now I have to start my list over.


  1. Eagle Day
  2. McMaster Carr
  3. Fastenal


Rebound adjuster:

  1. #8-15 x 5/8″ Phillips Flat Head Sheet Metal Screw [A4 316 SS]  x 1
  2. Black-Finish Steel Internal Retaining Ring for 17mm Bore Diameter x 1
  3. Metric Spring Steel Shim – DIN 988 0.1mm Thick, 10mm ID, 16mm OD x 1
  4. Metric Buna-N O-Ring 1.5 mm Width, 11 mm ID x 1
  5. Metric Buna-N O-Ring 1.5 mm Width, 5.5 mm ID x 1
  6. M6-1.0 x 20mm Socket Head Cap Screw [A4 316 SS] x 2



Bottom of forks:


Cross brace:


These are the markings on the stock seals from my Marzocchi M1R forks.

(in order of assembly)

Dust seal: Marzocchi 41.7 Rolf 4

Metal washer

Stop ring

Oil seal: Marzocchi 3 41.7 55 10 10.5 RP Rolf